Thursday, August 27, 2015

The Extended Range Procedure



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Occasionally, we stumble across a problem of great significance of which no one is aware.  That happened to me once and there is a little drama and a touch of humor in it.
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We were off the coast of Viet Nam on a summer day in 1967.  My ship, the Waddell, was providing gunfire support to troops ashore.  I was in the plotting room, in charge of the ship’s 5”/54 guns, its main battery.  We were in the midst of a mission.
Up in the Combat Information Center (CIC), the Gunnery Liaison Officer (GLO) informed me that the spotter, in a light plane a couple of miles inland, has just made an odd request and the GLO wanted to know if we could respond.  The spotter’s request was for us to “throw a couple of rounds as far down the gun target line as we could throw ‘em.”  It seems the spotter had a target he suspected was out of range but he wanted to make certain.  So, he asked for two rounds at maximum range along the same line we had just been shooting.
Maximum range, in a vacuum, is achieved at a gun elevation angle of 45 degrees.  I couldn’t do anything about not being in a vacuum; the atmospheric conditions were what they were and they had been entered into the computer and compensated for in its calculations of gun orders.  The more vexing problem was that, owing to the pitch and roll of the deck on which the guns were mounted, there was no way of manually setting the guns at that angle and keeping them there.  But the gulf waters were especially calm that day.  As I observed the dials indicating pitch and roll I could see that pitch (up and down) was not a factor and roll (side to side) was less than one degree.  At 45 degrees of elevation, it would take more than a degree of roll to shift the mean point of impact of any rounds fired by 100 yards.  Satisfied that accuracy would be acceptable, I removed the amplifier that controlled the gun elevation order module and hand set it to 45 degrees.  In short, I “jury-rigged” the computer controlling the gun mounts. I then reported ready to the GLO.
We fired one round then waited.  The spotter came back with a request for six rounds of rapid continuous fire; then six more behind that.  Suddenly, over the radio circuits, we heard him exclaim, “Hot damn! Secondaries!”  He was referring to secondary explosions caused by our gunfire.  It turns out we hit an ammo dump.  All with the gun elevation order manually set to 45 degrees.
Later, done for the day, we steamed off to a different assignment (with the amplifier reinserted in the gun fire control system computer, of course).  As we steamed off, I wondered just how far those rounds had gone, so I asked the GLO if he could back-track, checking the charts used up in CIC to see where we were at the time, where the coordinates for the target were, and what the distance was between them.  In a few minutes, he told me that the distance to the target we fired at and hit was just over 26,000 yards.  I was flabbergasted because that was 3,000 yards farther than those particular guns were supposed to be able to shoot and 6,000 yards farther than range the gun fire control system was designed to use.  The supposed maximum usable gun range of that system was just under 20,000 yards.
I spent the better part of the night poring over the manuals for that system, trying to figure out why we could shoot so much farther than the guns’ supposed maximum range.  Finally, as I sat looking at the range tables for the gun, I gave up.  I closed the range table book and, as I looked at the cover, the nature of the problem dawned on me.
The cover of the range table book indicated that the initial velocity (i.e., the speed of a projectile upon leaving the barrel of the gun) was 2,500 feet per second.  Well, that particular gun had an initial velocity of 2,650 feet per second.  The range tables were wrong!   And that meant the design of the gunfire control system was flawed.  So, I spent the better part of the following day calculating some crude adjustments to the range table values and converting those to a system of elevation spots that could be inserted into the computer to take advantage of the unused capability of our gun system.  We then spent several days blowing up things the enemy thought were safely out of reach.
Later, one night after I had worked out the extended range procedure and while we were still on the gun line, I was called to the bridge.  The skipper informed me that a sister ship (a ship of the same class) was having a problem and he wanted me to listen to the radio traffic.  It was a nighttime mission and it involved starshells (projectiles that served to illuminate targets).  The spotter would get the illumination right, then shift to high explosive rounds and they would be way off in relation to where they should have been.  I went below, checked the starshell range tables and found the same problem.  I quickly worked up a set of correcting spots, returned to the bridge and explained to the skipper what I had found.  We contacted our sister ship by voice radio, arranged for them to bring their Chief FT to their bridge and I explained to him in plain language over the airwaves what was going on.  The adjustments were being transmitted via different means.  Shortly thereafter, it was clear that the adjustments were working; the illumination projectiles and the high-explosive projectiles were both where they should have been.
I wrote up the “extended range procedure” as I called it and submitted it to the admiral in charge of the task group of which my ship was a part.
Later, when we left the gun line and returned to Subic Bay in the Philippines, the GLO and I were told to report to the admiral in charge of the task group.  He wanted to know what that radio traffic had been about.  We reported to the admiral’s ship and, just in case, I took along my copy of the extended range procedure.  After some brief pleasantries, the admiral asked the GLO what that radio traffic between us and our sister ship was about.  The GLO deferred to me and I explained the “glitch” in the weapons system.  I also mentioned that I had written it all up and submitted it to the admiral a couple of weeks earlier.  He looked puzzled, then reached for his intercom and called in a lieutenant on his staff.
“Jim,” said the admiral, “have you seen anything about an extended range procedure, something to do with a flaw in our 5”/54 gun system?”
“Yes, sir,” replied the lieutenant, “but I tossed it.  There’s no way there could be that kind of hole in one of our weapons systems.”
The admiral thanked the lieutenant who returned to his office.
Turning to me, the admiral said, “You’ll have to excuse him, Chief; he’s young.”

I allowed as how it was not a problem and gave the admiral my copy of the extended range procedure.  On an interim basis, that procedure was published in guidelines distributed to the task group.  Eventually, the gunfire control system in question was modified so as to take advantage of that extra 6,000 yards.